Hardware and IoT|Live

CastVision

Automated quality inspection system for automotive manufacturing using X-ray imaging and deep learning to detect internal flaws in aluminum castings in real-time on the production line.

Overview

X-ray image acquisition and preprocessing pipeline for aluminum casting inspection. Multi-model evaluation with synthetic data augmentation via 3D ellipsoidal simulation, eliminating manual annotation entirely.

Specs

DetectionYOLOv3, YOLOv5, RetinaNet, EfficientDet

HardwareIndustrial X-ray tube (160kV-225kV), Jetson AGX Orin

Innovation3D ellipsoidal simulation for synthetic training defects

Inference18 FPS on-line GPU inference

Features

Industrial X-ray tube with flat-panel digital detector for high-resolution imaging
Motorized rotary stage for multi-angle casting positioning and 3D volumetric capture
NVIDIA Jetson AGX Orin edge compute module for on-line GPU inference at 18 FPS
Conveyor-integrated proximity sensors and PLC triggers for automated image capture
3D ellipsoidal simulation for synthetic training defect generation

Tech Stack

YOLOv3YOLOv5RetinaNetEfficientDetPyTorchX-Ray Imaging3D Simulation

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